Friday, March 18, 2005
This Day:

In the March issue of the Journal of the Minerals, Kenneth S. Vecchio of University of San Diego, California has described a new metallic laminate (composed of layers of one of more kind of metals) which has certain unique properties. The metal is made of alternating layers of Aluminum and Titanium alloy foils, compressed and heated in an inexpensive energy-conserving process. It can serve as armor, and also as a replacement for beryllium, a strong but toxic metal commonly used in demanding aerospace applications.

Good results with ballistics tests (Courtesy: University of San Diego)
The new material we developed is environmentally safe, and while its stiffness equals that of steel, it’s only half as dense. It has a hard ceramic-like intermetallic layer of Titanium Aluminide, and a pliable layer of residual Titanium alloy. The layers can be stacked like 1-millimeter-thick pages of a book, and even contoured into desired shapes prior to heating. This gives the metal excellent armor properties: a heavy Tungsten alloy bullet fired into a three-quarters-inch (2 cm) thick sample at a velocity of about 2,000 mph (900 m/s) penetrated only half the thickness of the test sample!
Interestingly, the laminate architecture was chosen to mimic the internal structure of the tough shell of the red abalone! This is another example of science getting inspired by what is already available in Nature. Researchers are currently studying structural and functional designs of everything from mollusk shells and bird bills to sea urchin spines and other biocomposites in the development of new smart materials and devices.
According to Professor Vechhio, it might be possible to include electrical pathways within the laminate, and thus create piezoelectric sensors within the metal. This will be immensely useful, for example in case of a body armor, as the sensors can provide real-time data about the status of the soldier and the armor to the commanders in the field. These materials can also deform when electricity is applied, and this might have applications in robotics to create artificial muscles :).

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7 Comments:

At March 19, 2005 12:00 PM, Blogger Wayne Smallman said...
I'd read that research had been made into using a material inspired by the filaments produced by spiders.

Also, taking the process one step further, they used a assembly technique that also mimicked the spiders web to produce a material that could also be used for light-weight body armour.

Much lighter than this new metal alloy and much more viable for strenuous activities without restricting movement.

The material had the funky property of becoming rigid when hit at high velocities (melee and ranged weapons) but remaining pliable and supple while being worn.

Also machine washable!

Beat that! ;-p
 
At March 19, 2005 1:26 PM, Blogger Wayne Smallman said...
During the height on the whole suit of armour period, the Italians were the masters of metalwork.

They pioneered innovative techniques for creating thinner, lighter by tougher armour, most of which are still used today.

Sray, how do you think these guys came about with this new metal you mention?

Would they have started out with a goal in mind, or would they have just thought: "Hey! Let's mess around and make a weird metal alloy?"
 
At March 19, 2005 9:12 PM, Blogger Sray said...
Lucretia: Yeah, this is very interesting and fascinating. It means that we do not need pulleys and gears anymore to create moving parts (our bodies do not have them, why should robots?). In fact, our muscles operate on a similar principle.. electric signals to one layer of muscle would make them contract, and that would bend our knee/arm etc. :-).

Implications are huge. With no moving parts, there is little wear and tear. Also, if some part of the metal is broken/removed, the rest keeps working (graceful degradation).

Creative thought, thats the key!
 
At March 19, 2005 9:19 PM, Blogger Sray said...
Wayne: yes, one technique was to insert spider-gene to a goat, and the spider-web protein would then be generated as part of the goat milk! The scientists can then skim the protein out, and use it to 'spin' threads. One problem is degradation, though. Since it is a protein, it is a source of nourishment for many bacteria. They are trying to coat the protein with metal/carbon to make it unappetizing.

"Sray, how do you think these guys came about with this new metal you mention?"

As I mentioned in the post, the basic inspiration was the red abalone. Al-Ti complexes have been known for quite a while. The innovation in this case was to use a 'layered structure', similar to red abalone's structure.

Learning from Nature, that's the key too :-).
 
At March 19, 2005 9:22 PM, Blogger Sray said...
Gindy: Yeah, it is really light. Stainless Steel has a density of 8 gm/cm^3. This material has a density of 5.5g/cm^3. Check this link for a lot more information on Al-Ti complexes.
 
At March 20, 2005 2:20 PM, Blogger Sray said...
From this page:

Compared with nickel-based alloys, aluminides have superior high-temperature strength, corrosion resistance, and lower density, which can result in significant end use benefits such as smaller part cross sections and lighter weight components for aircraft and automotive applications.

So there :-).
 
At August 05, 2015 3:25 AM, Blogger Atico Export said...
nice blog !! i was looking for blogs related of Heat Transfer Lab Equipment . then i found this blog, this is really nice and interested to read.
 

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